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Composite floor decking made from corrugated metal panels have higher strength than flat steel floors. Find out how to choose the best corrugated metal decking for your construction.

One way to strengthen your floors without adding any extra weight is bonding a corrugated metal sheet with concrete. The phenomenon is known as Sheet decking or composite floor decking. It optimizes the structural integrity of your construction.

Today you can use different types of metals to strengthen the floor. However, corrugated metal sheets provide maximum strength. The metal sheet bends increase the surface area for bonding with concrete. Therefore, the resulting composite floor slab has higher strength unlike, plain concrete slabs or plain metal decking.

Advantages of Using Composite Slabs

Slabs reinforced with corrugated metal decking have stability and are low weight. The reduction in mass decreases the number of support for slab casting. Thus, you end up saving on construction material.

Furthermore, composite slabs cut costs by downsizing the amount of concrete required for slab development. Reinforcement from the corrugated steel sheet decreases the amount of concrete while maintaining stability. The feature makes steel form excellent for multistoried buildings.

You can purchase pre-made composite floor slabs by examining the building specifications indicated by the site engineer. Pre-made slabs are easy to set up and simplify the installation of shuttering materials. The slabs also have the allocation for setting cable trays and pipes that you can lay out once the slab is in place.

Features of the Corrugated Metal

At CBS Sheetmetal, Creative Building Supply, you can purchase quality composite slabs that contain top-notch corrugated metal. We manufacture our corrugated metal panels in-house. Aside from our standard metal line, we also customize metal panels to fit your engineering specifications.

We stock high-performance steel sheets with four types of finishes to prevent corrosion and fortify the strength of the corrugated metal.

The processes include:

• Galvalume – we coat the metal sheet with aluminum, silicon, and zinc for long-term protection against rust.
• Galvanization – is zinc overlay on the metal surface to buffer against oxidative elements.
• Painting – our metal sheets come in colored finishes for aesthetics and prevention against rust.
• Stainless steel – the metal alloy is resistant to rust and does not require additional finishes.

There are various steel forms suitable for different applications in construction. Every metal decking has unique features that meet specific building requirements. You can compare and contrast our list of corrugated metal decking to see what works well with your construction needs.

B/Type B Composite Floor Decking

The B/Type B steel floor is the most common type of metal decking for concrete. It is suitable for short- and medium construction spans.

Features Include:

• The measurement from the trough to the peak is 1.5 inches.
• It has a 36-inch width.
• The distance between adjusted trenches is 6 inches.
• It has six wide ribs.
• It has the standard male-female interlocking side lap.

Our corrugated sheet has two additional ridges on either side of the trough slope. We join the corrugated metal sheet with lightweight concrete with 115 PCF or a 145F normal-weight concrete.

Our corrugated sheets have an equal distribution of elements per foot of width, distributing equal weight and mass throughout the surface.

Two-Inch Composite Floor Deck

The two-inch composite floor deck is stronger than the type B steel floor. The corrugated iron sheet can handle more concrete weight in contrast to the B metal sheet. The slab also spans further distances.

Features Include:

• The measurement between the peak and trough of the metal sheet is 2 inches long.
• The metal panel is 24 inches wide.
• The distance between two mid-troughs is 12 inches.
• It has two wide ribs.
• It has the standard male-female interlocking side lap.

We fill the slab with a 115 PCF lightweight concrete or normal-weight concrete with a 145 PCF.

Three-Inch Composite Floor Deck

The three-inch metal panel is superior in strength and depth compared to the 1.5-inch and the 2-inch sheets. It can also span the most distance between supports. The metal panel also holds the thickest amount of concrete.

Features Include:

• The length between the trough and peaks of bends is three inches.
• The sheet panel is 24 inches.
• The mid-trough width is 12 inches.
• The arches have additional curvature on the slopes and base for maximum surface area.

We fill the metal sheet with 115 PCF lightweight concrete or the 145PCF, the norma-weight.

Specialized Composite Floor Decking

There are ways of making long-span floor composites. The 1.5, two, and three-inch metal decking slabs are the most common. However, they span limited distances. You need to purchase steel forms beyond three inches for slabs covering long distances.

Using Steel Joints

You can create long-span composite slabs by joining composite steel joists with steel floors using shear studs connected to the steel decking to the joist top chord. When you pour concrete on this integration, the shear studs get embedded on the cured concrete, creating one long composite system. The integration provides slabs that span 20 to 60 feet.

Deep Ribbed Composite Deck

In this floor composite system, 4.5, six, or seven-inches metal decking are joined together on the side using a fastening tool. The connection takes place on-site. The steel floors cover up to 34 feet.

Dovetail Composite Deck

The dovetail composite deck can span up to 34 feet. It is suitable for mid-rise private houses and hotels and is available in 2 inches and 3.5 inches. The steel decking system provides thinner floors that increase ceiling height for multistoried buildings.

Contact Us

Creative Building Supply is a hub for metal decking for concrete and has over 20 years of experience and expertise in metal decking. Our fabrication shop enables us to make an array of metal panels for walls, floors, and roofs. We also provide custom roll-making to give you a unique design for your metal panels.

We ensure you get quality steel floors with our signature metal panels made in-house. The high load-bearing floors will serve your building well because of their strength and lightweight characteristics. Our metal decking stands the test of time. If you are looking to purchase a composite floor decking, call us at (732)367-6333 or fill out our contact form so we can learn more about your needs.

When walking or driving towards your home, your house roof will be the first thing you or your visitor spots from a distance. The design, style, and appearance will tell how much you value your roof. It’s important to note that your roof is as vital as any other part of the house. Sometimes homeowners or property owners may overlook its importance and incur a lot of repair and maintenance costs.

How strong and durable is your roof? That’s a question most homeowners may fail to answer. The strength and durability of your house roof depend on the quality of materials and design used while building the house; the better the quality, the higher the durability rate.

In the modern world, corrugated metal and wood designs have been trending with unique designs, giving a brilliant, unique, and rustic style. The two designs have been the most sought-after panels for exterior and interior projects. With more options in shape, color, and size, most homeowners have loved the designs to a point where new houses and renovations are going for the corrugated metal designs.

Are you wondering how you can incorporate metal and wood designs in your house? Well, there are many ways and trends to use, whether you’re remodeling your space or creating a new design. If you desire to get a modern rustic look with corrugated metal and wood designs, here are a few tips:

Corrugated Metal Ceiling and Wood Designs

Apparently, most homeowners are used to wooden ceilings in their homes. The wooden ceiling indeed looks nice, but can you imagine the wooden and corrugated metal ceiling mixture? If you don’t, the mixture gives you a perfect touch for an office or an outdoor patio with bright windows. The metal ceiling can be of different sizes and colors to give that beautiful look and view.

In addition, the corrugated metal ceiling not only adds a subtle elegance but is also durable, thus saving repair and maintenance costs. This corrugated metal and wooden ceiling create a unique ambiance and a unique visual interest in any room.

Corrugated Metal and Wooden Kitchen Islands & Bars

Do you want a makeover of your kitchen island and bar to make it more classic? If yes, the two mixtures will satisfy your desire to upgrade the kitchen by using corrugated metal and wood. By wrapping your bar or island in corrugated metal and wood design, I bet you will love the makeover. The metal is made of different colors, sizes, and designs to match your demand for a unique look or style. If you desire a more modern and unique style, galvanized metal and fine wood finishing may be a perfect choice.

Add a Unique Style to Your Fireplace

A fireplace is as essential as any other part of the house. It’s where you will have a perfect conversation with your family or visitors, especially during the winter season. But how can you make it unique and stylish? If you don’t, combining a smooth line of corrugated metal with a natural texture of the wood makes it more beautiful any time.

Corrugated Metal Roofing

This is one of the trending roofing designs. Most homeowners who want a total roof makeover are considering metal roofing. These corrugated metal roofing materials are made of different designs to give your home an eye-catching look.

Corrugated metal roofing has various benefits than shingles, tiles, and other types of roofing materials. Unlike other roofs, these metal corrugated metal roofs do not need periodic maintenance, making them more cost-effective. In addition, corrugated metal roofing gives you a long lifespan of about 30-45 years with minimal maintenance. They come in various gauges, shapes, finishes, corrosion resistance and will withstand pelting of the elements, including harsh wind, hail, or rain.

Corrugated metal roofing comes in different styles, and it all depends on your taste and preference, from steel and aluminum to standard corrugated metal beams and panels. When considering these metal roofing materials, it’s advisable to get them from reliable experts to get the best quality.

Custom-made Corrugated Metal Roofing Materials

Each house or building has its unique design and requires some specific custom-made roofing materials. If you have been looking for custom-built corrugated metal roofing materials with any specifications, Creative Building Supply is an expert in metal fabrications and meets your desired taste. They will fabricate everything and custom it to match your demands.

Creative Building Supply custom shop has quality cutting equipment that helps deliver the exact specifications you need. From galvanized and Kynar painted panels to stainless steel finishes.

Corrugated Metal Finishes

Creative Building Supply has a variety of sheet metal products that have several different finishes. Each finish offers specific features to meet each customer’s specifications. Here is a list of sheet metal finishes:

• Galvalume. It gives the best zinc and aluminum protection for long-lasting corrosion resistance.
• A galvanized metal finish. Coating the metal protects against elements creating an impenetrable barrier.
• Stainless Steel finish
• Kynar Painted Finish

Corrugated Metal Sidings

Corrugated metal siding is becoming increasingly popular, especially for commercial and residential buildings, due to its strength and durability. These corrugated metal sidings are made with different designs and colors, giving an attractive style.

Creative Building Supply produces these metal sidings offering the best quality in finishes, sizes, colors, gauges, and substrates. They can customize any design you need. In addition, due to its easy installation process, corrugated steel siding panels have become popular and economical.

Residential and Commercial Metal Roofing Supply

Creative Building Supply has the latest equipment that fabricates corrugated floor decks made of corrugated sheet metal. The equipment can handle your custom-made fabrication needs, whether residential or commercial. Corrugated sheet metals are rust proof (galvanized), making them the best choice for any application offering a durable service.

What Next?

If you’ve got a job that will require corrugated metal roofing, call us today. We’ll run through the materials you’ll need and the best way to bring them to you. We are located in New Jersey so if you are a close neighbor in New York City, or Pennsylvania you can pick up, if not we ship worldwide at great rates!

You can reach our team of experts at 732.367.6333, or fill out our contact form so we can learn more about your needs.

Creative Building Supply fabricates corrugated floor deck made of corrugated sheet metal with custom trims, flashings and profiles. Our custom metal fabrication shop has the latest equipment to handle your custom metal fabrication needs. Whether you are in the architectural, commercial or residential market, we recommend our corrugated floor deck for a variety of applications.

What Is a Corrugated Floor Deck?

Corrugated metal is lightweight, strong and rustproof and this makes it the best choice for a variety of applications. Besides our corrugated floor deck products, we use corrugated metal in a variety of applications from the garden to landscapes to artwork.

First, corrugated sheet metal has ridges and valleys that give it structure and rigidity without adding weight, which would make it harder to work with. The ridges and valleys provide excellent drainage and also form a durable subfloor for concrete pouring across a variety of projects.

Our corrugated metal products are galvanized, meaning they are covered in a coating of zinc to make them weather and rust resistant. Corrugated floor deck, like all corrugated metal products, consists of a thin planar material with flat plateaus in the ridges and valleys, excluding customized trims, of course. Although you can get this equipment at hardware stores, as a wholesaler we have a larger supply in a wider range of thicknesses and other options.

Three Types of Corrugated Floor Deck

There are three types of corrugated floor deck, and they are defined by their thickness. You can choose from 1.5-inch, 2-inch, and 3-inch depths. Between the gauge of the steel and depth of the floor deck you can calculate engineering values including the panel strength. Basically, floor decking with deeper ridges and valleys and a heavier gauge of metal is stronger than products with shallower ridges and valleys and thinner metal. Therefore, 3-inch floor decking is stronger than 2-inch options.

Let’s take a closer look at the 3 types of corrugated floor deck products.

B Composite Corrugated Floor Decking (1.5-inch Deep)

Type B decking stands 1.5-inch high. It’s often shortened to just Type B or B decking. It has the lowest profile of the three types of corrugated floor deck. Its low profile gives it a greater capacity for short spans. Many contractors choose 1.5-inc Type B decking because of its low cost, durability and ease of use.

2-Inch Corrugated Floor Deck

There are numerous names for this level of decking. With 2-inch corrugated decking, builders can pour thicker concrete slabs and increase the span of the poured area. This corrugated floor deck option has 2-inch-deep ribs and provides more space for wire mesh, rebar and other building materials. Typically, you can use 2-inch corrugated metal decking for jobs that require at least two inches of concrete over and above the ribs for a minimum slab thickness of four inches.

3-Inch Corrugated Floor Deck

The 3-inch corrugated floor deck has the deepest ridges of the three types. It also provides the strongest metal floor deck with the widest possible span. It allows you to pour a much thicker concrete slab than either the 1.5-inch or 2-inch options. With a 3-inch corrugated floor deck from Creative Building Supply, it’s important to pour a minimum of 2 inches of concrete above the ribs, resulting in a slab thickness of 5 inches. Although this requirement rules it out for some applications, it’s the strongest corrugated floor deck type of the bunch.

What Are the Benefits of Corrugated Floor Decking?

At Creative Building Supply, we have a rigorous quality control process to ensure reliability and consistency in every sheet we sell. Corrugated floor deck products are versatile building materials that provide rigidity without requiring a bulky profile.

Many builders use it to strengthen and reinforce concrete floors. When you add steel, you get a very strong floor foundation. Not only do we stock and fabricate corrugated floor decking, but we also customize it for large custom projects. This all takes place in our fabrication shop.

Our Custom Fabrication Shop and What We Can Do for You!

Are you looking for a custom shop that can provide corrugated deck flooring fabricated to your precise specifications? At Creative Building Supply, we fulfill orders to meet the needs of contractors and builders nationwide. Our team has created everything from complicated trim work to metal flashings made from custom forms.

Fast, Efficient and With Exacting Standards

With state-of-the-art equipment, we can save the specifications of limitless corrugated floor decking products. So, when you need more, you can count on a rapid set-up time. How’s that for customized service?

The Ras XXL automatically squares, inserts and positions patterns to the bend line. It even folds flanges up and down for special orders. Using computer controls, we control every bend to a fraction of a degree, which means you get cleaner tolerances.

Faster Lead Times

We understand that not every change request comes with advance notification. That’s why we recommend keeping your fabrication under a single manufacturer. This enables us to bring you a completed product quickly and efficiently. If you need a customized panel from us, you have access to the entire process.

Our innovative fabrication shop makes corrugated floor decking, and other products for manufacturers, builders and contractors. We would love to add you to our family of clients.

Customizations We Have Done for Our Customers

Here are a few stats to give you an idea of our versatility:

• We fabricate sheet metal from 26 to 10 gauge.
• We can provide sheets and flashings as long as 20 feet.
• You can come to us for one-time projects, small runs or huge orders. (We scale to your needs!)
• We can work with various finishes and substrates, potentially expanding your product line or application capabilities.

So, how can we help you?

Partner With Creative Building Supply

We would love to invite you to take a tour of our Fabrication Shop in Lakewood Township, NJ. You can also request a quote for your custom corrugated floor deck order.

For over four thousand years, steel has brought strength, function and beauty to architecture, transportation and artistic projects. Arguably, steel is the most important construction material around the world. Whether you’re planning on a big-budget build or a simple decor update, steel provides a plethora of options. Should you go with stainless steel or galvanized? What’s the difference between Galvanized Steel and Stainless Steel?

Steel Basics

Put simply, steel is an alloy — a mix of iron and carbon with minute percentages of other elements. To manufacture basic steel, foundries heat iron ore and a special type of coal using extreme temperatures. The process is lengthy and removes impurities, ensuring the strength is intact for the final product.

Depending on which elements are added or left in the steel, a grade is assigned. Grading allows architects and engineers to choose the correct strength and quality for their projects. Further along in the manufacturing process, a gauge is chosen depending on how the steel will be used. Gauge is the thickness of the steel once rolled out. The higher the gauge number, the thinner the steel.

Stainless Steel vs. Galvanized Steel

Deciding which material to use in your project requires understanding the differences and benefits of stainless steel versus galvanized steel.

Durability: Stainless steel is mechanically stronger than galvanized steel, as the alloy elements are “built in” to the steel, whereas galvanized steel has only been coated with zinc. The zinc does give the galvanized steel a rust-resistant coating. The coating also extends the life of “plain steel” by several decades, depending on water exposure. Stainless steel, on the other hand, will not rust. It’s heavier and can be used in more rugged construction applications.

Environments: Galvanized steel will hold up well in most environments — unless there’s saltwater involved. If the galvanized coating becomes nicked or compromised, the saltwater will eventually lead to rusting issues, though the zinc coating is highly durable and rust-resistant. Stainless steel can withstand all types of outdoor elements, including marine environments.

Price: Galvanized steel is less expensive than stainless and typically used in lower-budget projects as it’s more malleable and easier to work with. Stainless steel manufacturing is a more involved process, driving up the cost. Stainless is also heavier and requires more labor to fabricate.

Surfaces: Stainless steel typically has a shiny sheen. Galvanized steel has a more mottled, dull gray pattern that will oxidize with a white coating. As stated above, stainless steel will not rust; galvanized steel may rust if the durable outer coating is damaged. 

Additionally, many fabricators can add color to the manufacturing process, giving multiple design options, including matte and metallic finishes. In addition to aesthetics, coloring steel of either type can add another layer of protection against the environment, add an element of safety, and camouflage into natural surroundings.

Applications for Stainless & Galvanized Steel

Kitchen sinks are top-of-mind for some people when thinking about stainless steel applications, and grandma’s water bucket may come to mind when thinking of galvanized steel. However, the applications for these durable steels reach far beyond these everyday uses.

When choosing which type of steel to use in your project, it’s important to take the above-mentioned categories of durability and cost into consideration. The type of finish you’re after will also determine which material is best suited for your needs. Do you want shiny, uniform, and sleek? Stainless steel will be your go-to. Do you want matted and modeled? Galvanized will be your best bet.

Additionally, seeing how others have used steel for the best outcomes may help you determine how to move forward with a construction job, remodel, or other creative endeavors.

To discover more about galvanized and stainless steel options for your projects, contact our skilled fabrication team today.

Metal roofs are quickly becoming the preferred option for new builds and replacement roofs among homeowners. Especially if you are looking for a high-quality, reliable roofing system that compliments the style of your home. It’s true that metal roofs do cost more to install than some other types of roofs. However, the higher initial cost is quickly offset by the savings realized by not having to replace the roof for decades.

Not only are metal roofs fantastic from a return-on-investment perspective, but roofing metal is widely regarded as the most environmentally-responsible choice. After all, the roof is the single largest structural component in your home. The materials you use for your roof can have a significant impact on your home’s carbon footprint and environmental impact.

8 Environmental Benefits of Metal Roofing

1) Roofing metal is manufactured from recycled metal

The raw material used to create metal roofing comes from a variety of consumer, government and industrial sources. Your new metal roof could be made from up to 95% recycled metal sourced from products such as discarded car parts or soda cans, or manufacturing plant waste. This means virtually no non-renewable resources are used to make roofing metal, and that’s a win for the environment.

2) Metal roofing is nearly 100% recyclable

Once your metal roof reaches the end of its functional life, it won’t wind up in the landfill like traditional asphalt shingle roofing tiles do. Your old roof will be diverted to an approved recycling facility. It will be sorted, graded and sent out to be re-manufactured into new products such as playground structures, metal beams or perhaps even more metal roofing.

3) Metal roofs last a long, long time

According to research by State Farm Insurance, the average lifespan of a high-quality, professionally installed metal roof is between 40 and 70 years. By comparison, traditional asphalt roofs are generally expected to last just 12-20 years. The cost of maintaining your roof over time is significantly higher with asphalt shingles. However, every time an asphalt roof is replaced all that debris usually ends up in a landfill.

4) Roofing metal is exceptionally energy-efficient

One of the lesser-known benefits of metal roofing is that it is exceptionally energy-efficient in comparison to other roofing materials. Metal is particularly good at reflecting solar rays, and that goes a long way towards keeping your home cool and comfortable during the summer months. Unlike asphalt shingles that trap and retain heat, metal doesn’t hold heat in the same way, and that can lead to lower home energy consumption.

Metal roofing can be pre-coated with a cool roof coating by the manufacturer to increase the reflective properties, helping you achieve even greater energy savings. You can also opt for a light-colored roof to maximize the solar reflective benefits.

5) Metal roofing stands up to tough weather conditions

Insurance companies love metal roofs because these roofs tend to fare much better than other roofing materials. They are great during extreme weather events such as high winds, torrential rains and heavy snow loads.

Some metal roofs can hold up to wind gusts of up to 140 miles per hour, and this type of roofing is naturally impact-resistant. Because metal roofs are so durable, they don’t need to be repaired or replaced as frequently as other types of roofs. That’s good for your wallet and the environment.

6) Metal roofs are naturally flame-resistant

Evolving climate conditions mean that many areas are seeking extended periods of long, dry weather, and that leads to an increased risk of forest fires. Although no roof is completely fireproof, a metal roof won’t spark and easily combust like other materials will. This can help reduce the chances that your home or cottage will wind up being fuel for a fire that devastates habitat for wildlife.

According to the U.S. government, “the roof is the most vulnerable part of a building during a fire”, and roofs made from shakes or shingles can be “serious hazards to the buildings on which they are installed…..also to any other buildings downwind from them which are similarly roofed.” Having a metal roof on your home can literally help stop a wildfire in its tracks.

7) Solar systems can be easily installed on metal roofs

Are you considering installing solar panels to help cut your non-renewable energy use and make your property more energy-efficient? It’s important to know that solar systems can’t be installed on some types of roofs. 

Metal roofs are highly compatible with solar systems because these roofs are durable, long-lasting and relatively lightweight. This is an important consideration when determining whether the roof structure in your home can safely handle the added load of a solar collection system. This is especially true if your plans include a roof-mounted solar hot water system, as these systems add a significant amount of weight to your roof trusses.

8) Metal roof come in a huge variety of factory colors

Another one of the environmental benefits of metal roofing is the fact that roofing metal now comes in a huge variety of colors right from the factory. This means you won’t have to use paint to get the color you want for your roof. Not using paint reduces your carbon footprint and conserves resources, and that’s a win when it comes to protecting the environment.

Have questions about the benefits of metal roofing?

To learn more about why roofing metal is the material of choice among homeowners, developers and property investors, give us a call or complete our online contact form. If you haven’t looked at metal roofs lately, you’ll be surprised at the wide range of modern, designer colors available in today’s roofing metal

Past trends influencing home improvement and home design styles have encompassed everything from eclectic to mid-century modern to shabby-chic. But one of the most enduring home improvement movements driven by our desire to live more simply and frugally is the return to rustic, “farmhouse” designs exemplified by corrugated metal.

Why Use Corrugated Metal for Home Improvement Projects?

Corrugated metal is actually corrugated steel with a significantly stronger tensile rating than wood. It is the corrugations (grooves) in corrugated metal that makes it so much more durable and easier to maintain than wood and other porous materials. Corrugated metal is also highly resistant to high impacts and extreme weight loads. Grooves also enhance the ability of corrugated metal to shed water quickly and easily.

In addition to being one of the most popular roofing and building materials, corrugated metal is now the hottest thing in home improvement and home design projects.

Interior Walls

Corrugated metal sheets make stunning temporary or permanent dividing walls for projects involving conversions of one room into two different rooms. Sheets can be erected from the floor up or cut into squares that can be hung from the ceiling. You can also paint corrugated metal interior walls/dividers to add color and personality to open-air homes or homes with large rooms.

Corrugated Paneling

Since the beginning of the 21st century, home improvement jobs have been happily discovering the advantages to using corrugated metal instead of less versatile wood paneling. As an alternative to wood paneling or just plain drywall, corrugated paneling is a great way to remodel childrens’ rooms. Kids will love helping you redecorate their room with corrugated metal paneling. Let them draw pictures using poster paint, write their names in their favorite color paint or accessorize paneling with stickers. Corrugated metal paneling also makes the perfect background for painted-on water scenes featuring sailboats riding “corrugated” waves.

Home Improvement Project–Basement Storm Shelter

If you rely on a cellar or basement for shelter from tornadoes or other severe weather events, did you know that corrugated metal panels can strengthen walls and reinforce the shelter’s entrance? Placing sheets over earthen or non-cement walls offers excellent protection from dangerously strong winds. The extra sense of security provided by corrugated metal panels fortifying walls will help you and your family feel safer during severe weather.

Backsplash in Kitchens

Ceramic tile backsplashes are out and corrugated metal is considered de rigeur when it comes to decorating areas behind kitchen sinks, countertops and appliances. Nothing looks more delightfully rustic and old-world modern than using corrugated metal as a backsplash.

Did we mention how easy it is to maintain and clean corrugated metal?

How to Clean Corrugated Metal

All you need to clean interior corrugated metal panels, walls or backsplash is mild detergent and water. Never use bleach on corrugated metal. It will alter the finished color and leave metal looking dull and damaged.

To remove dirt or other water-soluble materials from corrugated metal, use a mixture of hot water and stronger detergent (again, no bleach!). Gently scrubbing dirt with a rough cloth or soft brush won’t damage metal. Always rinse soap and dirt off corrugated metal thoroughly after you are done cleaning.

To remove oil, tar, adhesives and other non-water soluble dirt, you will need to use solvents or alcohol-based cleaners. When cleaning corrugated metal with organic solvents, remember these solutions are flammable and should be kept away from anything that could ignite them. Since solvents often exude strong odors, make sure there is plenty of ventilation in the area. Solvent fumes could make you nauseous and dizzy.

Types of cleaning agents you can safely use on corrugated metal include:

• Denatured alcohol
• Isopropyl alcohol
• Mineral spirits
• Kerosene
• Gum/wood spirits (turpentine)

No matter what kind of dirt you are cleaning off corrugated metal, never use abrasives like Comet, wire brushes, scrapers or other items that could leave scratches, abrade coatings or promote corrosion.

Painting Corrugated Metal

Some people love the rustic minimalism of unpainted corrugated metal and others prefer adding color to their home improvement project. Painting corrugated metal is easy and paint won’t fade or chip like it does on wood, plaster and other porous materials.

First, mix a gallon of tepid water and a tablespoon of dish detergent in a bucket. Mix well to make a soapy solution. Dip a towel or other cleaning rag into the solution, twist the water out of the rag and start wiping down yuthe metal areas you plan to paint. Rinse off the soap solution and allow the surfaces to dry thoroughly.

Next, lay an old sheet or tarp on the floor near the wall or panel. Paint splatters no matter whether it’s wood, drywall or corrugated metal! Use a paint roller that is somewhat rough and thicker than other rollers. A nap of around 3/4 to one inch works well when you are painting corrugated metal.

Start applying primer to the metal. Move your paint roller back forth using long strokes. You know you have too much primer on your roller if it starts to drip. Once you are done priming, check how long the manufacturer of the primer you’ve bought recommends as a good drying time.

Throw away the primer roller cover and put a new one before painting corrugated metal. Don’t try to clean the old roller. It’s not worth the mess, time and possible mixing of primer and paint. Put a new roller cover on that has the same thickness as the one you just used.

Paint corrugated metal the same way you applied primer. Again, check how long you should let this paint dry. Different manufacturers have different drying times for paint and primer. After the paint is dry, apply another layer of paint.

The Ultimate Home Improvement Project Using Corrugated Metal

Set your home apart from the look-alike homes in your neighborhood by replacing your old roof with corrugated metal roofing. Lightweight, durable and sturdy, corrugated roofing also boasts the best fire-retardant ratings among other roofing materials. With no shingles to worry about replacing, corrugated metal roofing will withstand the most severe wind, hail and snow events. This superior kind of roofing also reflects the sun’s hot rays in summertime, which can help reduce cooling costs by as much as 30 percent.

CBS Sheet Metal provides corrugated metal panels in all sizes for all your home design and home improvement projects. Call us today to learn more about the versatility and quality of corrugated metal.

Corrugated metal has long been used as roofing material, but is becoming more and more popular as homeowners are realizing the value that this material provides to their homes. It tends to cost about the same per square foot as an asphalt shingle roof, but corrugated metal offers a combination of durability, energy efficiency, and a diminished need for maintenance. No other roofing material can offer all of these values at a similar price point.

These values can be maximized by proper upkeep. Although the need for maintenance is low, there are steps you can take to ensure that your metal roof lasts as long as possible.

First Thing’s First: The Type of Corrugated Metal to Choose

While different types of metal roofing may look the same, there are different metals to choose from. We won’t focus on this factor but, as a general rule, the higher quality metal you purchase, the more costly materials and installation will be.

Most people opt for something middle-of-the-road, with a standard gauge: not too heavy but not too light. Luckily, with corrugated metal roofing, you’ll still get a long-lasting roof material, even if you go with a more cost-effective option.

Corrugated metal roofing panels are typically made from galvanized steel to create the perfect combination of low weight and durability. Some corrugated metal roofing material comes with a zinc or aluminum coating — this may cost more, but it will protect the surface of your roof for longer.

From here comes the hard part – choosing a color. Corrugated metal panels are available in a variety of colors depending on the metal choice. Many people love the rough and minimal look of a basic metal, while others prefer a more modern look with red or blue roof. 

Corrugated Roofing Maintenance

Let’s imagine that you’ve chosen the specific metal, seam type, gauge, and color for your roofing material, and that it was installed onto your home correctly. There are additional issues that metal roofs may face when they aren’t installed right, ensure the installation is done by trusted professionals, whether the job is commercial or residential.

Congratulations! You have yourself a brand-new roof, made from one of the most durable, long-lasting, and low-maintenance materials on the market. No material is completely free from upkeep though, and while corrugated metal roofing is about as close as they come, there are a few things you can do to ensure that your roof lasts as long as possible.

Things to look out for:

• Surface damage like cracks, scuffs, scratches and corrosion
• Structural damage like leaks, loose screws, and weak spots

These issues are rare, but may still occur, even with the most high-quality metal roofing materials. With some mild regular maintenance, you can avoid having to replace your roof prematurely.

Surface Maintenance

Many of the things you can do more frequently to ensure that your roof lasts as long as possible fall in the category of “surface upkeep”.

Keep Your Corrugated Metal Roof Clean

Roofing of any material need regular upkeep on the surface, if for no other reason than making sure it looks its best. This means keeping the roof free of dirt, grime, and other debris.

While metal roofing isn’t susceptible to water damage from regular weather such as rain and snow, in certain environmental conditions however, it can develop mold, algae and other, similar issues. If you go too long without cleaning your roof, risk of premature corrosion and surface damage can increase.

Luckily, since metal roofing is smoother than the textured shingles of other materials, dirt and mold is easier to clean off with a hose turned up to a high-pressure setting or a residential pressure washer.

Keep Your Gutters Free of Leaves and Debris

Most people know the importance of keeping your gutters clean: it keeps leaves, sticks, and other debris from clogging up the gutters and downspouts, and preventing rainwater from pouring out the sides of your gutters.

Clogged gutters can also cause water to pool on and around the bottom of the roofing material as well. While corrugated metal roofing isn’t susceptible to damage from rain and snow, prolonged contact with standing and freezing water is a different story. It will still take a long time to cause noticeable damage, but there’s a chance it will shorten the lifespan of your metal roof.

Check for Dents

This part of corrugated roofing maintenance is the bridge between surface and structural damage. Many people don’t inspect their roofs for dents on a regular basis. Instead, they choose to have a professional inspection every 2 years or so to ensure there’s no new damage to the roof.

While it’s important to have your roof looked at by a professional, it’s also important to make sure you know about any dents that may exist. If there’s a factor (proximity to tree limbs, for example) causing dents in your roof, no matter the material, it can mean an increased risk for weak spots in the roof, which means that there may be structural damage.

Structural Upkeep

Structural maintenance is the less frequent form of roofing upkeep, especially considering the longevity rating of metal roofs. Still, intervention into a developing problem with a corrugated metal roof will make sure it lasts as long as possible.

It is recommended that if your roof is exposed to harsh conditions like high winds and extreme hot or cold temperatures, that you should have a professional inspection done every 2 years or so. Here are some of the structural issues that an inspection may uncover:

• Loose rivets or fasteners
• Leaky panel seals
• Loose flashing connections
• Degraded sealants

Some of these may occur regardless of the material that your roof is made of. For example, if the sealant on components attached to the roof is especially old, it may weaken and cause leaks. Luckily, asphalt, vinyl, and wood shingles are all smaller than metal panels, creating more opportunities for leaks to occur, so it’s more common for structural breakdowns to happen with these materials than with corrugated metal roofing.

Corrugated Roofing Maintenance = A Long-Lasting Roof

When equipped with well-made seams, corrugated metal is graded to last longer than most other roofing materials, but low maintenance doesn’t always mean no maintenance. Keep these tips in mind if you want to get the most value of your high-quality corrugated metal roof.

Corrugated metal roofs are light in weight and are made in panels of identical sizes, which contribute to accurate installation estimates. These panels have wavy patterns that greatly facilitate the conveyance of water. This reduces the collection of water which helps to minimize damage by water to your home. Iron, aluminum copper and steel are some of the metals that are commonly used to produce corrugated roofing. Installing these roof panels is easy. Because they are large, hence it doesn’t take long before the entire roof area is covered. Here are some tips on how you should install corrugated aluminum roofing.

Step 1: Measurements

The first thing that you should do is to know how many roofing panels that you need. Therefore you need to measure the area where you want to install the roof. One metal sheet measures 3 feet by 6 feet. Measure the length of the roof ridge, divide the length by the coverage area. This will give you the number of rows of metal sheets needed. Measure the slope from the roof peak to the bottom in feet then divide by 6 to know the columns of metal sheets required. Multiply the rows by columns to get the total number of metal sheets needed for the entire roof.

STEP 2: Lay the roofing felt

The roofing felt is meant to create a cover of insulation. Lay the roofing felt horizontally along the plywood deck of the roof. Then cut it with a utility knife to fit properly. Fasten the roofing felt with roofing staples. Ensure to overlap each cover by at least four inches.

Step 3: Installation

To begin the installation process gather all the corrugated metal roofing supplies and start laying the metal panels from the bottom corner of the roof and work across. Once you have completed installing one row, you should move to the next, then progressively getting higher and higher until you reach the peak. Here you should ensure that the bottom of the new row is at the top of the first row. Doing this ensures that water flows down the roof without the risk of leaks. You should also ensure that the panels overlap by at least four inches.

The roof should also overhang two inches over the edges. To fasten the panels in place, you should use screws and waterproof washers. Slide a flexible washer onto a 1 ½-inch wood screw and use your screwdriver to secure it to the plywood of the roof.

Step 4: Attach the ridge cap

Finish the installation by attaching a peaked ridge cap that is shaped just like the roof. Place the corrugated ridge cap on the top of the roof, overlapping the row of metal panels below. Secure it with washers and wood screws to prevent entry of pests or rain.

Step 5: Seal the roof seams

The next step is to apply roofing cement or roofing caulk on the roof seams to ensure there are no exposed seams. Then leave it for twelve hour to dry.

Step 6: Paint the roof

To give your metal roof more appeal and durability, you can paint it with a color of your choice. You can use a paintbrush or paint sprayer which helps cover a large roof area within a short time.

Corrugated metal roofing systems can add value to commercial buildings on many levels, from reliable weather protection and proven longevity to energy code compliance, carbon emission reduction, operational savings, higher property values, and enhanced occupant comfort.
Here are more benefits of corrugated metal roofing:

Leak-proof

Unlike roofing shingles which often expose buildings to leaks, corrugated roofing keeps the rest of the building dry. Proper installation is required to guarantee this. The appropriate coatings including epoxy and ceramic coatings also enhance their waterproof properties.

Durability

Corrugated metal roofs last longer thanks to the ridges and grooves that make up for their lightweight nature. The fact that they are not susceptible to corrosion and wearing guarantees their durability. Their noncombustible properties, on the other hand, ensures that they can withstand fire. They do not cave under extreme weather conditions.

Easier installation

You won’t need to use up a lot of material for structural support thanks to the lightweight nature of corrugated metals. The load on installation is also greatly reduced. You can always provide the aesthetic appeal that your clients desire with the right finish. Ideally, any customization plan can be effectively achieved.

Enhanced indoor comfort

Corrugated metal roofs can function as cool roofs helping business owners save on annual cooling costs by repelling, rather than absorbing, heat during summer. A comfortable working environment subsequently enhances employees’ productivity.

Increased property value

Corrugated metal roofs not only help you save on annual utility bills but they can also help commercial buildings command higher rents and selling prices. Markets are also taking notice that energy efficient buildings carry significant economic advantages.

Reduced environmental impact

With climate change rearing its ugly face, the need for environmentally friendly products cannot be overemphasized. Corrugated roofing materials are recyclable and suitable for any project that is focused on achieving sustainability.

Low Maintenance

Traditional roofing systems require regular maintenance practices to guarantee their durability. For corrugated roofs, you’ll only need to re-coat the panels once in a long while to take care of the corroded portions. To maintain water-tightness, you may also need to re-tighten the exposed fasteners.

Superior energy conservation

Although low maintenance and durability help keep long-term costs low, a corrugated metal roof design also helps conserve energy resulting in substantial savings over a commercial building’s life.

Choosing the ideal roofing design

Corrugated metal roofs can either be aluminum, stainless steel or copper and are told apart by their appearance and costs. When ranked in terms of quality and value, corrugated aluminum roofing stands out from the rest. Its rust resistance ability and flexibility makes it a popular option for a host of building firms.

Stainless steel roofing panels are easily identifiable thanks to their natural gray finish. Corrugated copper roofing is an expensive alternative even though its installation process is quite simple. The ultimate choice largely depends on your budget and the goals you intend to meet. If you are not keen on looking at the specific differences, then the standard corrugated metal or standard seam panels should have you covered.

Final thoughts

Corrugated metal roofs are set to define commercial roofing in the long term, as more businesses seek energy efficient and affordable roofing solution. At Creating Building Supply we can help you reinvent your business roof with our corrugated metal roofing solutions. Get in touch with us today and explore our corrugated and perforated metal products.

The markers of modern home design are instantly recognizable: concrete floors and countertops, brushed steel appliances, whites, grays, and blacks throughout, but today we’re going to talk about a new addition to contemporary homes that you may not be expecting: corrugated metal.

This material has been commonly found in rustic farmhouse-style homes for years but its versatility and low cost has made it grow in popularity in other areas. Here, we’re going to discuss some of the most popular applications of corrugated metal that are starting to show up more and more in today’s real estate market.

Modern Exteriors

Corrugated metal is increasingly being used on the faces of modern homes because it offers a unique contrast in texture from some common building materials. The signature waves of corrugated metal panels provide a great accent to concrete, wooden, and smooth metal exterior walls by adding a bit of texture to the exterior of a home. The uses of corrugated metal panels on the exterior of a home are more than just aesthetic, however. This material is also known to be used to create durable, long-lasting siding, making the choice easier for home designers.

While many modern home designers are starting to use the material more and more as an accent, some homes show that corrugated metal can also be attractive and functional as the medium for an entire house.

Corrugated Metal Roofing and Roof Decking

Corrugated metal is being used more and more in residential roofing, especially in the new frontier of modern homes. In the past, corrugated metal roofing has been prone to rust and corrosion to the degree that homeowners wouldn’t dare use it on their homes for fear of having to replace and re-roof quickly. Today, much of the corrugated metal roof panels on the market have been reformulated to be much more resilient against the elements, making them viable options to create a unique, modern-looking roof on your home.

When it comes to roofs, corrugated metal also provides benefit as a structural material. Metals of varying gauges are now being used to support the structure of a roof because they’re more durable than traditional wooden roof decking.

Metal Privacy Fencing

In urban and suburban areas, it’s not uncommon to see privacy fences surrounding modern homes. It’s also becoming less common to see privacy fences constructed out of corrugated metal panels. As homeowners, designers, and builders use corrugated metal more and more in homes, they start to build fences to match. In addition, corrugated metal provides an extremely cost-effective fencing material on any home and can be versatile in appearance as well.

The Bottom Line

Basically, the lesson here is this: if you’re entering the real estate market in search of a contemporary home, don’t be surprised when you see more and more corrugated metal appearing the results as time goes on. This high-quality, cost-effective material is becoming more popular for all the right reasons in the world of home design.